RA型滾光刀具

ECOROLL Type RA
加工外圓柱面


產品詳敘

ECOROLL RA型

加工外圓柱面

直徑:Ø 3 – 160 mm

 

產品特性:

  • 加工工件公差最低要求IT8。
  • 特別版RAP型工具具有滾壓力控制功能,加工工件公差最低要求IT11。
  • 可加工抗拉強度≤ 1400N/mm2,洛氏硬度HRC ≤ 45的金屬材料。
  • 表面品質可達Rz < 1 μm/ Ra ≤ 0.1 μm。
  • 可用於CNC鑽床、銑床和車床,加工中心或普通機床。
  • 加工時順時針旋轉。
  • 可選內部冷卻-潤滑功能,配直柄、VDI、或HSK刀柄。

優點:

  • 功能可靠,精度高。
  • 加工週期短。
  • 直徑調整簡單,可重複。
  • 潤滑需求低(油或乳化液)。
  • 工具在退回時自動收縮,以防止損壞滾柱的滾光面。
  • 磨損件容易更換。 

設計:

  • 包含基本刀體和滾壓頭。
  • 刀體包含刀柄和變徑機構。該機構可調整工具滾壓直徑,重複性好。
  • 莫氏錐柄和實心直柄用於有限滾光長度;中空直柄用於無限滾光長度。
  • 滾壓頭包括芯軸、保持架和滾柱。
  • 滾壓頭在相同刀體直徑範圍內可更換。

 

Type RA:

Machining cylindrical ouexternal surfaces

Diameter: Ø 3 – 160 mm

Features:

  • Can be used up to tolerance class IT8.
  • Special version RAP with pressure-controlled expansion is available for tolerances ≤ IT11.
  • Machines all metal materials up to a tensile strength of 1400 N/mm2 and a maximum hardness of HRC ≤ 45.
  • Can achieve a surface quality of Rz < 1 μm / Ra ≤ 0.1 μm).
  • For use on CNC-controlled drilling or milling machines and lathes, machining centers or conventional machine tools.
  • Machining with clockwise rotation.
  • Optional internal cooling-lubricant supply possible with straight shank, VDI shank or HSK.

Advantages:

  • Reliable function, high degree of accuracy.
  • Short cycle time.
  • Diameter adjustment is easy and reproducible.
  • Requires minimal lubrication (oil or emulsion).
  • Tool automatically contracts upon retraction, preventing damage to the roller burnished surface.
  • Wear parts are easy to exchange.

Design:

  • Consists of a basic tool body and a burnishing head.
  • The tool body contains the tool shank as well as the mechanism for the infi nitely variable and reproducible setting of the rolling diameter.
  • Morse taper and solid straight shanks for limited burnishing lengths. Perforated straight shanks for unlimited burnishing lengths.
  • The burnishing head consists of the outer cone, cage and rollers.
  • Burnishing heads are replaceable within the diameter range.

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