RKAK型滾光刀具

ECOROLL Type RKAK
加工球體滾光刀具


產品詳敘

RKAK型滾光刀具

產品特性:

  • 僅可用於帶動力刀座的CNC機床。動力刀座需要一定的偏角(固定或可調)。
  • 可加工抗拉強度≤ 1400N/mm2,洛氏硬度HRC ≤ 45的金屬材料。
  • 加工精加工面時,表面品質可達Rz < 1 μm / Ra ≤ 0.1 μm。
  • 工藝描述:滾光滾柱接觸到球面,並通過這種方式施加建議的滾壓力 (F)。進給運動為工件的旋轉運動。

優點:

  • 一次裝夾就可完成加工。
  • 加工週期短,高性價比
  • 無需轉換和輔助工序。
  • 無粉塵或殘渣。
  • 潤滑需求低(油或乳化液)。
  • 低功耗。

設計:

  • 包含緊湊型刀體和滾壓頭。
  • 刀體的主要部件是刀柄,其設計符合動力刀座的安裝要求。
  • 刀體配有盤簧總成。該總成由ECOROLL生產,並針對工具加工任務的特點進行了優化。
  • 滾壓頭經專門調整以適應工件尺寸。

 


 

Type RKAK

Machining balls

Features:

  • Can only be used with CNC-controlled machines with turrets for driven tools. A driven angle swivel head (fi xed or adjustable) is required in addition to the tool.
  • Machines all metal materials up to a tensile strength of 1400 N/mm2 and a maximum hardness of HRC ≤ 45.
  • Starting from a fi nished surface, the tool can achieve a surface quality of Rz < 1 μm / Ra ≤ 0.1 μm).
  • Process description: The burnishing rollers contact the spherical surface, and in so doing, achieve the recommended burnishing force (F). The feed is generated by the rotation of the workpiece.

Advantages:

  • Complete processing in one setting.
  • Cost-effective due to an short work cycle.
  • Changeover and auxiliary process time eliminated.
  • No dust or residue.
  • Requires minimal lubrication (oil or emulsion).
  • Low energy consumption.

Design:

  • Consists of a compact tool body and a burnishing head.
  • The main component of the tool body is the tool shank, the design of which corresponds with the mount in the driven angle head.
  • The tool body is equipped with a disc spring assembly.
  • The springs are arranged at ECOROLL for optimum performance with the respective machining task.
  • The burnishing head is specially adapted for the workpiece dimensions.

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